Weaving, Dyeing and Printing in One Chain
Three stages, one specification, one team accountable for the date on the container. Integration is not a marketing word here — it is the reason the fifth shipment matches the first.
- Greige weaving
- Disperse dyeing
- Rotary & digital printing
The greige decides everything downstream
Weight, width and construction are fixed at the loom. If the greige drifts, no amount of dyeing skill recovers it — the fabric will dye to a different depth and cut to a different panel size. Weaving in-house removes that variable.
- Weight and width set at the loomConfirmed against the spec sheet before the roll leaves weaving.
- Stable selvedgeClean edges for high-speed cutting and fewer rejected panels.
- Wide-width capabilityUp to 280 cm full width for seam-free duvet covers and full-height drapery.
Colour is a control process, not a promise
Disperse dyeing bonds colour into the polyester fibre, which is what gives the fabric its soft handle and wash fastness. Printing runs on rotary screens for volume, or digitally for sampling and short runs.
Both routes start from an approved reference: a lab dip for dyed fabric, a strike-off for prints. That approved piece is retained, and every bulk run is checked against it under D65 light.
| Dyeing | Disperse dyeing, jet machines, lab-dip controlled |
|---|---|
| Printing | Rotary screen (up to 12 colours), pigment, disperse, digital |
| Finishing | Brushing / peach skin, heat setting, softening |
| Shade control | D65 light, retained sample per dye lot |
What the chain can hold
Capacity is quoted as a range rather than a headline number, because the real constraint is usually scheduling, not machinery. Ask for current lead time by width and colour when you enquire.
| Capability | Range |
|---|---|
| Composition | 100% polyester, virgin or recycled PET |
| Weight | 65–150 gsm |
| Full width | 150–280 cm |
| Construction | Plain weave, twill 2/1 and 2/2, brushed peach skin |
| Colour | Dyed to Pantone or customer swatch; white and off-white standard |
| Rotary screen up to 12 colours, digital for sampling and short runs | |
| Packing | Roll packing, paper tube, poly bag, woven bag, buyer marks |
| Inspection | Against written spec sheet; third-party inspection welcome |
Frequently asked questions
Where is the fabric produced?
Is everything produced in one factory?
Can we audit the facility?
What is the lead time from approval?
Send your specification and we will confirm what the chain can hold
Width, weight, construction and colour are enough to start. You will get a written specification sheet and a realistic date, not a round number.
- Specification sheet with every quotation
- Running sample in the production width
- Lead time stated from approval, not from enquiry